The welding column boom is an important piece of equipment used for welding work. In order to ensure its normal operation and safe use, regular overhaul is very important. The following will be Bota editorial will introduce the content of the overhaul of the welding machine and the need to pay attention to the problem.
1. Electrical system overhaul
Check the welding column boom power lines, switches, buttons and controllers and other electrical components are intact, and carry out the necessary maintenance and replacement. Check whether the welding cable and connector joints are loose or damaged, and carry out the necessary cleaning and tightening. Check whether the power supply and grounding of the welding machine are normal to ensure the safety and reliability of the electrical system.
2. Mechanical structure overhaul
Check whether the frame, support and connecting parts of welding column boom are firm, and repair or replace them in time if they are loose or worn out. Check the transmission system of the welding machine, including transmission belt, chain, gears, etc., to ensure its normal operation and transmission efficiency.
Check the guiding system of welding column boom, including guide rails, guide columns, etc., to ensure the stability and precision of the welding head.
3.Lubrication system overhaul
Check the lubrication system of welding column boom, including oil pump, oil pipe, oil nipple, etc., to ensure smooth supply and circulation of lubricating oil. Replace the lubricating oil, and clean or replace the oil filter to make the lubrication system work properly. According to the use of welding machine, determine the lubrication cycle and lubrication parts, regular lubrication maintenance.
4. Welding power supply overhaul
Check the welding power source part of welding column boom, including transformer, rectifier, capacitor, etc., to make sure it works properly and safely. Check the cooling system of the welding power source, including fan, heat sink, etc., to ensure that the welding power source has good heat dissipation.
Clean the inside and outside of the welding power source to ensure good heat dissipation and to prevent dust and dirt from affecting the welding power source.
5. Safety device overhaul
Check the safety devices of welding column boom, such as the emergency stop button, leakage protector, etc., to ensure their normal operation and safety.
Test the leakage current and insulation resistance of the Welding Column Boom to ensure the safe use of the welding operation machine.
1. Safe operation
When overhauling, be sure to comply with safety regulations, do not ignore safety matters. If necessary, disconnect the power supply and affix a warning sign to prevent accidental startup and injury.
2. System Test
After the overhaul is completed, conduct a system test to verify the function and performance of the welding operator. This includes checking the working condition of the electrical system, mechanical structure, lubrication system and welding power source to ensure proper operation.
3. Records and Reports
Keep detailed records of the maintenance and repair work performed during the overhaul and produce an overhaul report. The records should include the date of overhaul, maintenance items, replaced parts, test results, etc. for subsequent reference and tracking.
By carrying out regular overhaul and maintenance of the welding column boom, it can ensure its long-term stable operation and prolong its service life. At the same time, it can also improve welding quality and operation safety, providing reliable support and guarantee for welding work.
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